Call US:  +8618606615951   Mail US: cabletwister@126.com

Tubular Stranders

500/1+6 TubularType Steel Wire Rope Twisting Machine

Application: Twising steel wire rope.

Warranty Time: 1 Years.

Back-twist rate: 100%.

Delivery Time: 90-120 Days.

Payment term: 30% by TT, The balance before delivery.

PLC and Touch Screen: Siemens.


  • Product Detail
  • Parameters
  • Components
  • Details

500/1+6 TubularType Steel Wire Rope Twisting Machine.

1. Use

This machine is mainly used for stranding 7-core steel wire and strand rope. The appearance of the unit is planned and designed by professionals, with atmospheric appearance, stable high-speed operation and low noise. The whole machine adopts ground shaft linkage to adjust the pitch through a 36-stage gearbox, the stranded pitch output is stable and the adjustment range is wide. The whole machine is operated through the human interface color touch screen, and the PLC is unified and coordinated to manage the start, stop, electric and various operations of the whole machine. The electronic control system is advanced and the whole machine operates in a stable condition.





2.1

Single wire diameter

φ1.6φ3.3.5mm

2.2

Max strand external diameter

φ15mm

2.3

Strand pitch range

39300mm customer provide

2.4

Cage max rotation speed

704.1r/min

2.5

Traction line speed range

19.50150m/min

2.6

Capstan wheel diameter

Ø1000+Ø1000

2.7

Bobbin size in cage

PND500

2.8

Pay-off bobbin size

PN800-PN1250

2.9

Take-up bobbin size

PN800PN1600

2.10

Main motor power

37KW(DC)


3.1

φ1250mm centralpay-off frame

1 set

3.2

6 bobbins strand cage

1 set

3.3

Assembling die holder

1 set

3.4

front side straightening device

1 set

3.5

Ø1000+Ø1000 doublecapstan

1 set

3.6

φ1600 shaftless type take-up and traverse frame

1 set

3.7

Meter counter

1 set

3.8

Transmission system

1 set

3.9

Electrical control system

1 set

3.10

Anchor bolts

1 set

3.12

Safety protection device

1 set


4.2.1

Adapt bobbin size

PND500

4.2.2

Cage max rotation speed

704.1r/min

4.2.3

Adapt bobbin width

375mm

4.2.4

Bobbin clamping form

Pneumatic tightening

4.2.5

Tension form

Mechanical friction

4.2.6

Bearing mode

Large bearing support

4.2.7

End-shaft type of pay-off frame, frame body adopts high-quality plate numerical control cutting, integral bending process, few welding positions, clean appearance, high mechanical strength after high temperature annealing, and final integral boring processing, high precision and stable operation

4.2.8

The spool holder is pneumatically clamped and released, and has a pneumatic mechanical lock protection device. When the spool holder is supplied with air, the lock protection of the spool can be opened and the spool thimble device can be opened in sequence; After that, the tightening of the spool is completed in turn and the pneumatic locking protection device enters the locked state. The entire operation process is fast, efficient, safe and convenient. The cradle base adds a wire reel bracket

4.2.9

The pay-off in the spool frame uses mechanical friction to provide tension, and the tension is manually adjusted

4.2.10

The cradle is equipped with a "movable balance" device, which can effectively avoid uneven rewinding wires and prevent the phenomenon of heavy weight

4.2.11

At the exit of the pay-off end in each pay-off frame, a set of tic-tac-toe wire rollers is added, and a set of wire rollers is also added to the outside of the outlet shaft head, which is directly extended to the outer guide wheel group of the cylinder, effectively avoiding the core Scratch

4.2.12

The body rear end, middle and outlet end of the cylinder adopt bearing support. The large bearings in the middle and outlet end adopt new-style oil-air lubrication and labyrinth seal, which have good lubrication effect, short oil return distance, fast cooling speed, multiple functions, all The function is integrated into each bearing support separately, no need to set up a separate oil tank, the appearance is clean and easy to maintain

4.2.13

The large bearings at the middle and outlet ends have high-temperature overload shutdown protection and lubricant over-temperature alarm functions. After the alarm, the whole machine will automatically stop and brake, and display the alarm prompt on the man-machine interface

4.2.14

The cylindrical thick-walled steel pipe is made by the CNC intersecting wire cutting machine as a whole, then the large-scale annealing furnace is annealed to enhance the mechanical performance, and then the large-scale machine tool is integrally finished. The 6-disc cylinder body lifting is tested by a dynamic balancing machine. After the overall assembly is completed, the on-site automatic balancing instrument will measure the vibration value and dynamic balance value during operation to ensure the stability of operation

4.2.15

The main engine adopts butterfly, multi-group, pneumatic and caliper brake device, which is sensitive and reliable.

4.2.16

The host adopts the external wiring method, lengthened and thickened cylinder, super large wire hole, equipped with multiple well-type guide rollers and guide wheels, so that the wiring is smoother, no bends, no scratches, and no skipping

4.2.17

The rear support seat of the main engine, the middle and the large bearing seat of the outlet end are all made of gray iron cast material with lost foam process, which is not shaped, fully absorbs vibration, reduces noise, and has a beautiful appearance

4.2.18

The main engine adopts a new type of front drive, the cylinder does not bear torque, and the cylinder is fully prevented from cracking. Using large modulus toothed belt transmission, effectively avoiding loss of rotation

4.2.19

The monofilament pre-deformation device is composed of multiple sets of guide pulleys, including a positioning disk, two fixed guide pulleys, and a sliding guide pulley. The distance of each group of guide disks is adjusted according to the curvature of the wire core to realize the modification. , The whole set of device is installed on the main shaft extending from the twisting head, the structure is intuitive and easy to adjust

4.2.20

The cylinder body is installed on the integral welding base. The base is made with the help of a special platform, and then is finished by the gantry planer. It is easy to install and has a high level of level.

4.2.21

There is a touch-type broken wire parking protection device, which can stop and brake the whole machine in time when the wire is broken and the wire is finished.

4.2.22

The protective cover adopts a box-type closed safety cover with a two-stage design. Each section can electrically control the opening and closing of the protective cover. It has the function of automatic parking when the cover is opened. The exterior is equipped with an observation window; the interior of the protective cover is equipped with working lights. , Soundproof cotton is laid in the shield to effectively reduce noise

PREVIOUS:1250/3+1 High Speed Cradle Laying-up Machines With Independent Motor

NEXT:1+30/PN315 Planetary Stranding Machine

Leave a Reply

https://www.facebook.com/cablestrander

https://twitter.com/capstaner

https://www.linkedin.com/in/cablemachinery

+8618606615951

+8618606615951

cabletwister@126.com

Leave a message