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Cable Extrusion Line

SJ200/25 Cable Coated Production Line

  • Payment:40% as deposit, the balance is before delivery
  • Production date: 100-130 days after receive deposit.
  • Price Valid Date: 30 days.
  • Warranty: 1 Year.
  • Items No.: SJ200/25.
  • Original: China.
  • Brand: Capstian

  • Product Detail
  • Technical Parameters
  • Components
  • Details

SJ200/25 Cable Coated Production Line / Cable Sheathing Machine / Cable Insulation Jacket Production Line / 

Cable Extrusion Line / Cable Sheath Jacket Machine.


1.Application:

This unit is suitable for wrapping PVC, PE, XLPE, low smoke and halogen-free thermoplastic cable materials by hot extrusion. 

It use double pay-off and double take-up structure.


Electrical control characteristics
----The control system is based on PLC, and PLC sends out control instructions. PLC completes the single action or linkage control requirements of 

the production line, and realizes the monitoring of the operation status and operation parameters of the production line.
----The software package of control system has the function of uploading and downloading all kinds of cable production process formula, and can 

download the corresponding control formula parameters according to the cable parameters to be processed.
----The control system has the function of recording and printing the operation status and alarm status of production line equipment.
----The constant tension control mode is adopted for front and rear traction to ensure the constant Online Tension of double traction. 

The tension can be set and modified manually.

200 cable coated line from capstian tech

200 extruder layout from capstian tech



2.1

Wire core dia.

φ30-φ155mm

2.2

Sheath out dia.

φ40-φ170mm

2.3

Host machine screw rod diameter

φ200mm

2.4

Screw rod L/D

251

2.7

Main machine screw rod speed

0-50r/min

2.8

Main machine max extrusion capacity

1300kg/h(PVC) :800kg/h(LDPE)

2.10

Traction device line speed

3-50m/min

2.11

Max traction force       

4000kg

2.12

Pay-off bobbin size

PN1600-PN2500

2.13

Take-up bobbin size

PN1600-PN2500

2.14

Full machine total power

380KW

3.1

LMS2500 Portal type pay-off machine

2 set

3.2

TQDV3000kg flat belt pneumatic caterpillar (8 pairs of cylinders)

1 set

3.3

SJ-200/25 extruder host

1 set

3.5

machine head (φ170mm)

1 set

3.6

Automatic drying and feeding system (600kg drying, 1000kg / h automatic suction)

1 set

3.7

4m movable + 28m fixed stainless steel cooling water tank

1 set

3.8

Blow Drying device

1 set

3.10

TQDV4000kg flat belt pneumatic caterpillar (10 pairs of cylinders)

1 set

3.11

LMS2500 Portal type take-up and traverse line machine

2 set

3.12

Electrical control system of unit

1 set

Siemens touch screen PLC system control mode is adopted, touch screen and speed control unit are operated by cantilever box, 590 series DC speed governor, and low-voltage electrical appliances are selected from Schneider and Chint brands. There are two electric control cabinets for temperature control and speed control.

4.3.1

Screw rod diameter

Φ200mm

4.3.2

Screw rod length and diameter rate

25:1

4.3.3

Screw rod form

High efficiency BM screw

4.3.4

Screw rod rotation speed

50r/min

4.3.5

Max extruding amount

PVC1200kg/h

4.3.6

Main motor power

250kW (DC), Z4 DC motor

4.3.7

Screw rod material: 38CrMoALA, Surface nitriding treatment, nitriding depth 0.5-0.8mm, Surface hardness≥HV840

4.3.8

Machine barrel material: 38CrMoALASurface nitriding treatment, nitriding depth 0.5-0.8mm, Surface hardness≥HV940

4.3.9

Main motor is 250kW DC motor, controlled by 590 DC speed control system

4.3.10 The screw cooling: water cooling.

4.3.11 The temperature controller adopts intelligent electronic display calculus temperature controller, the temperature can be automatically adjusted between 0-399 , and the temperature control accuracy is ± 2

4.3.12 Number of temperature control sections: two sections of head, one section of eye mold, one section of head lock, six sections of barrel, cast aluminum heating ring and six high-power DF series axial cooling fans

4.3.13 The fuselage is electrically heated, and the cast aluminum heating ring has good heat preservation performance.

4.3.14The machine head: three piece Haff clamp, easy to operate.

4.3.15 The gearbox: the gears are all quenched and tempered with 40Cr, the tooth surface is quenched and tempered with high frequency, the surface hardness is hrc50-55, the shaft is quenched and tempered with 45 # steel, the box material is cast iron, the gears are grinded with helical tooth surface, the gearbox and the screw are connected with spline, and the one-way roller thrust bearing is used

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