2.1

Strand Single wire diameter

Copper φ1.5－5.0m

Aluminumφ1.8－5.0mm

2.2

Max strand O/D

25mm

2.3

Strand cage rotation speed

6 bobbins

234r/min

12 bobbins

212r/min

2.4

Strand pitch

6 bobbins

37-666mm

12 bobbins

41-738mm

2.5

Traction line speed

60m/min

2.6

Pay-off bobbin size in frame

PND 500

2.7

Traction wheel size

Φ1600mm

2.8

Central pay-off size

PN500-PN630

2.9

Take-up bobbin size

PN1000-PN2000

2.10

Main motor power

45Kw

3.1

φ500-630 centre Pay-off

1 set

3.2

6. 12 bobbins strand cage

Each 1 set

3.3

Assembling wire compacting unit

2 set

3.4

Meter counter

1 set

3.5

φ1600 double traction device

1 set

3.6

φ2000 end-shaft take-up and traverse device

1 set

3.7

Electric control system

1 set

3.8

Transmission system

1 set

3.9

Safety protection fence

1 set

3.10

Anchor bolt

1 set

4.2.1

Adapt bobbin size

PND500

4.2.2

Adapt bobbin size

500x125x375mm

4.2.3

Rotation speed change

6 grade

4.2.4

Break line stop

Full automatic vector pulse type

4.2.9. Structural form: the main engine part adopts 6 + 12 two section winch cage layout, and each section of the winch cage is of 4 equal structure. The winch cage is carried by two large double row roller bearings at the front and rear, and is supported by the gearbox and front support. The winch body is composed of the winch cage, gearbox, front support, brake system, base, etc. The whole machine is driven by 45KW variable frequency motor.

4.2.10. loading bobbin mode: the tightening and loosening process of the coil is completed by the worm gear clamping structure driven by the electric wrench, and the turbine box has the automatic locking function, which is convenient, fast and safe to operate; the turbine is supported by the bearing, which is accurate in positioning, not easy to wear and avoid jamming. The coil is installed into the winch cage by the lifting device in the workshop.

4.2.11. Structural features of gearbox and front support: the internal gear of gearbox is made of 20CrMnTi material, carburized, and the grinding accuracy is grade 6. The 6-stage speed change of the box has positive, negative and neutral gears, and the interior of the box is sprayed and lubricated by an independent oil pump motor. The front support is made of gray cast iron made of lost foam casting technology. It is cast in one piece and processed as a whole. It has beautiful appearance and high strength.

4.2.12. Structural characteristics of the cage: the frame adopts CNC laser cutting and blanking of plate, and large-scale bending machine is used for bending. This process can minimize the welding seam and improve the overall structural strength. After the overall assembly welding, the high-temperature annealing treatment can eliminate the internal stress, and then it is processed by the large-scale machine tool to ensure the concentricity, stable operation, high mechanical strength and no deformation for a long time.

4.2.13. Bottom construction: the base is assembled and welded with high-quality plate and rectangular square tube, with beautiful appearance and high structure strength.

4.2.14. Braking system: each section of main engine is equipped with multiple groups of plane air compressors. When parking, the driving motor stops working, and all brakes act at the same time. The whole braking process is efficient and stable.

4.2.15. Line breaking and stopping: equipped with advanced full-automatic vector pulse line breaking stop protection system, the system can stop and brake in time when the wire in the coil is used or broken.

4.2.16. Pay off tension: the tension is provided by mechanical friction, and the tension is manually adjusted. The tension output is uniform.

4.2.17. The front end of each section of main engine is equipped with single line pre-former device. Prefabricated stranding pitch to improve the quality of finished wire rod.

4.2.18. The front end of each section of the winch cage is equipped with emergency stop and inching buttons, and the 220 V power supply is fast inserted, which is convenient for operation and use.

4.2.19. Wear resistant alloy wire nozzles or wire rollers are set at all wire holes and easy to scratch wire positions.

4.2.20. Safety shield: U-type push-pull safety protection net is adopted.

4.3. assembling die holder

4.3.1. Each section of stranding cage is equipped with a combined line die base and a group of rolling die base. The die base can be used to form cable by drawing or pressing at one time.

4.3.2. connecting die base and the rolling mould holder are installed on the same base, and the wire clamping die base can adjust the distance before and after the cable's advancing line direction.

4.3.3. 6 winch cage is equipped with single combination line device

4.3.4.12 winch cage with line pressing device

4.3.5. The inner cavity size of the thread closing die base is 90x90mm

4.3.6. The adjustable distance of closing die seat is 300 mm