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Planetary Stranders

630/1+6+9 Steel Wire Rope Twisting Machine

1. Use: Steel wire rope twisting.

2. Delivery time: 1250 days.

3. Payment: T/T 30% as deposit. 70% before delivery.

4. Warrant time: 1 year.

5. Tension:electromagnetic tension.



  • Product Detail
  • Parameters
  • Components
  • Details

630/1+6+9 Steel Wire Rope Twisting Machine.


1. Application:

This machine is mainly used to produce  steel wire rope. The appearance of the unit is planned and designed by professionals, breaking the conventional production process, with atmospheric appearance, stable high-speed operation and low noise.


2.Mechanical linkage, electromagnetic tension, stepless twisting pitch。


3. Main part brand:

Bearing brand

(HRB.WZS.LYC)

AC motor

SIEMENS

inverter

SIEMENS

Electrical  appliance brand

Schneider

Touch screen

SIEMENS

PLC

SIEMENS

630/1+6+9 Steel Wire Rope Twisting Machine from capstian

630/1+6+9 Steel Wire Rope Twisting Machine from capstian

2.1

Single wire diameter

Ф1.0~Ф2.5mm

Ф2.0~Ф6.0mm

2.2

Max strand diameter

Ф8.0~Ф19mm

2.3

Max through wire hole diameter

φ15

2.4

Strand pitch range

29 529mm (stepless adjustable)

2.5

Cage max rotation speed8

80r/min

2.6

line speed range

2.94522.386m/min

2.7

capstan wheel diameter

φ1400

2.8

Bobbin size in cage

Ф 630 × Ф 56 × 476 (the second tandem)

2.9

Take-up bobbin size

Ф 800 Ф 1600 (implemented by the buyer's standard)

2.10

Central pay-off bobbin size

Ф630×Ф56×476

2.11

Main motor power

95kW (AC variable frequency motor)

2.12

Take-up motor

4.0kW (AC variable frequency motor)

2.13

Capstan motor power

45kW (AC variable frequency motor)

2.14

Machine central high

1000mm

2.15

Noise

85 dB

3.1

Ф 630 fixed pay off rack

1 set

3.2

 6/ 630 basket type main engine

1 set

3.3

9/630 basket type main engine

1 set

3.4

Die holder

2 pcs (provided by the buyer and made by the supplier)

3.5

positive side rear Straightener

2 pcs (provided by the buyer and made by the supplier)

3.6

Stranding cage drive system

1 set

3.7

main motor + final reducer

1 set

3.8

Mechanical electronic meter counter

1 set

3.9

φ1400  double wheel capstan device

1 set

3.10

Φ 1600 top type take-up and arrangement line frame

1 set

3.11

Electrical control system

1 set

3.12

Safety protecting system

1 set

3.13

Anchor bolt

1 set

4.2.1 the main cage reducer is a gear grinding box with hard tooth surface, and the internal gear accuracy is grade 6. The gear is carburized and quenched, and then the gear surface is ground by gear grinding machine). The reducer is forced lubricated by oil pump motor.

4.2.2 the main box of the winch cage adopts 6-gear speed change, with forward and reverse stranding and neutral gear to realize forward and reverse stranding.

4.2.3 each winch is connected with the main shaft through the flange lock sleeve, with good overall rigidity, high coaxiality of the winch and balanced operation of the winch cage; there is a front support in front of the winch cage, and the main shaft is supported on the box and the front support respectively through two sets of front and rear double row self-aligning roller bearings, so as to ensure the bearing capacity of the axial movement of the winch cage

4.2.4 the first series of Φ 630 / 9 winch cages are made of hollow pipes with wall thickness ≥ 40mm and thickness ≥ 273mm respectively, and there is no joint in the pipe; the winch is made of Q235, and the whole plate with thickness of 40mm is cut by numerical control, and the cradle frame is divided into 6 equal parts in each gear; the winch cages are made of 2-gear arrangement (6 / 3) structure; the axis line of the wire rack and the center line of the main shaft are parallel to each other, and the planet gear is installed behind the winch to reverse twist The mechanism is used to realize 100% mechanical pushing and twisting. The back twisting of the wire reel frame is connected with the back twisting gear through the spline back twisting shaft. It is not easy to roll the key and is safe and reliable.

4.2.5 the second series of Ф 630 / 9 winch cages are made of hollow pipes with wall thickness ≥ 40mm and wall thickness ≥ 299mm respectively, with no joint; the winch is made of Q235 full plate NC cutting with thickness of 40mm, and the cradle frame is divided into 6 equal parts in each gear; the winch cages are made of 2-gear arrangement (6 / 3) structure; the axis line of the reel frame is parallel to the center line of the main shaft, and the planetary gear is installed behind the winch The mechanism is used to realize 100% mechanical pushing and twisting. The back twisting of the wire reel frame is connected with the back twisting gear through the spline back twisting shaft. It is not easy to roll the key and is safe and reliable.

4.2.6 the planetary gear set is installed at the rear end of each winch section, and the power is transmitted to each cradle by the driving shaft of the main gear box through the planetary gear set.

4.2.7 the cradle frame is made of steel plate by welding, CNC cutting plate, bending process, less welding position, large bearing capacity, boring after overall annealing, high precision, anti fatigue, durable and unchangeable.

4.2.8 installation mode: end shaft structure, manual end shaft clamping coil, mechanical locking, safe and stable, not easy to throw out, convenient for loading and unloading coil, the coil is loaded into the cradle with the help of crane in the workshop.

The tension in the 4.2.9 cradle is controlled by online "hysteresis" tension. The tension is 1 to 10kg, and the controller is centralized outside the tension cage. The tension of the cables released on each cradle can be adjusted in time to maintain a stable, balanced and convenient operation. (optional mechanical tension)

4.2.9 cradle power transmission mode: the incoming end of each section of the main winch is respectively equipped with a slip ring group, which is transported to the terminal in the winch through the main shaft. The end of each cradle frame is equipped with a "brushless slip ring group", which is respectively transported by the branch signal lines to the hysteresis tensors in each basket. The wires are protected by a snake skin tube, which is fixed and reliable, and is not easy to be bumped

4.2.10 at the outgoing end of the main machine, a "ring touch" wire breaking stop protection function is added to facilitate automatic stop after wire breaking and completion.

4.2.11 main engine front support seat: large bearing support, labyrinth seal. The shell adopts the lost foam casting process, with beautiful appearance, high mechanical strength and no deformation. The old tugboat structure is eliminated, which effectively improves the operation speed, maintenance free, zero failure rate, and increases the load-bearing strength, and the lead wire is convenient.

4.2.12 The disc plane pneumatic brake is adopted for the main winch brake, which is safe, reliable and easy to maintain.

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