630/1+6+9 Steel Wire Rope Twisting Machine.
1. Application:
This machine is mainly used to produce steel wire rope. The appearance of the unit is planned and
designed by professionals, breaking the conventional production process, with
atmospheric appearance, stable high-speed operation and low noise.
2.Mechanical linkage, electromagnetic tension, stepless twisting
pitch。
3. Main part brand:
Bearing brand
|
(HRB.WZS.LYC)
|
AC motor
|
(SIEMENS)
|
inverter
|
(SIEMENS)
|
Electrical appliance brand
|
(Schneider)
|
Touch screen
|
(SIEMENS)
|
PLC
|
(SIEMENS)
|
4.2.1 the main cage reducer is a gear grinding
box with hard tooth surface, and the internal gear accuracy is grade 6. The
gear is carburized and quenched, and then the gear surface is ground by gear
grinding machine). The reducer is forced lubricated by oil pump motor.
4.2.2 the main box of the winch cage adopts
6-gear speed change, with forward and reverse stranding and neutral gear to
realize forward and reverse stranding.
4.2.3 each winch is connected with the main
shaft through the flange lock sleeve, with good overall rigidity, high
coaxiality of the winch and balanced operation of the winch cage; there is a
front support in front of the winch cage, and the main shaft is supported on
the box and the front support respectively through two sets of front and rear
double row self-aligning roller bearings, so as to ensure the bearing capacity
of the axial movement of the winch cage
4.2.4 the first series of Φ
630 / 9 winch cages are made of hollow pipes with wall thickness ≥
40mm and thickness ≥ 273mm respectively, and there is no joint in
the pipe; the winch is made of Q235, and the whole plate with thickness of 40mm
is cut by numerical control, and the cradle frame is divided into 6 equal parts
in each gear; the winch cages are made of 2-gear arrangement (6 / 3) structure;
the axis line of the wire rack and the center line of the main shaft are
parallel to each other, and the planet gear is installed behind the winch to
reverse twist The mechanism is used to realize 100% mechanical pushing and
twisting. The back twisting of the wire reel frame is connected with the back
twisting gear through the spline back twisting shaft. It is not easy to roll the
key and is safe and reliable.
4.2.5 the second series of Ф
630 / 9 winch cages are made of hollow pipes with wall thickness ≥
40mm and wall thickness ≥ 299mm respectively, with no joint; the winch is
made of Q235 full plate NC cutting with thickness of 40mm, and the cradle frame
is divided into 6 equal parts in each gear; the winch cages are made of 2-gear
arrangement (6 / 3) structure; the axis line of the reel frame is parallel to
the center line of the main shaft, and the planetary gear is installed behind
the winch The mechanism is used to realize 100% mechanical pushing and twisting.
The back twisting of the wire reel frame is connected with the back twisting
gear through the spline back twisting shaft. It is not easy to roll the key and
is safe and reliable.
4.2.6 the planetary gear set is installed at the
rear end of each winch section, and the power is transmitted to each cradle by
the driving shaft of the main gear box through the planetary gear set.
4.2.7 the cradle frame is made of steel plate by
welding, CNC cutting plate, bending process, less welding position, large bearing
capacity, boring after overall annealing, high precision, anti fatigue, durable
and unchangeable.
4.2.8 installation mode: end shaft structure,
manual end shaft clamping coil, mechanical locking, safe and stable, not easy
to throw out, convenient for loading and unloading coil, the coil is loaded
into the cradle with the help of crane in the workshop.
The tension in the 4.2.9 cradle is controlled by
online "hysteresis" tension. The tension is 1 to 10kg, and the
controller is centralized outside the tension cage. The tension of the cables
released on each cradle can be adjusted in time to maintain a stable, balanced
and convenient operation. (optional mechanical tension)
4.2.9 cradle power transmission mode: the
incoming end of each section of the main winch is respectively equipped with a
slip ring group, which is transported to the terminal in the winch through the
main shaft. The end of each cradle frame is equipped with a "brushless
slip ring group", which is respectively transported by the branch signal
lines to the hysteresis tensors in each basket. The wires are protected by a
snake skin tube, which is fixed and reliable, and is not easy to be bumped
4.2.10 at the outgoing end of the main machine,
a "ring touch" wire breaking stop protection function is added to
facilitate automatic stop after wire breaking and completion.
4.2.11 main engine front support seat: large
bearing support, labyrinth seal. The shell adopts the lost foam casting
process, with beautiful appearance, high mechanical strength and no
deformation. The old tugboat structure is eliminated, which effectively
improves the operation speed, maintenance free, zero failure rate, and
increases the load-bearing strength, and the lead wire is convenient.
4.2.12 The disc plane
pneumatic brake is adopted for the main winch brake, which is safe, reliable
and easy to maintain.